Jump to content

Chemical reactors

Chemical reactors are key elements in the chemical industry. They enable the precise execution of chemical reactions and make a decisive contribution to efficiency and quality in production. IFA Technology offers you high-quality chemical reactors that are optimally tailored to your specific requirements and meet the highest safety standards.

Request chemical reactors

Chemical reactors are indispensable equipment in the chemical industry, especially in the synthesis of chemicals, the production of glues, impregnating resins, paints or other specialized products. Their task is to enable chemical reactions under controlled conditions in order to produce the desired end product with consistently high quality and maximum efficiency.

At IFA Technology, we offer customized chemical reactors that are tailored to your individual production requirements. Our systems ensure precise temperature and pressure control, exact control of reaction times and homogeneous mixing of reactants. These factors help to maximize product quality and optimize production processes.

Safety at the highest level

Safety is the top priority in the chemical process industry. Our chemical reactors and process plants are developed and continuously optimized in accordance with the latest safety standards. They not only meet all legal requirements, but also adapt perfectly to your operational and economic conditions.

Our security measures include:

  • Risk assessments in accordance with the EC Machinery Directive (2006/42/EC) and the new EU Machinery Regulation 2023/1230 and HAZOP
  • Determination of the performance level in accordance with EN ISO 13849-1 or SIL in accordance with IEC 61508/61511
  • IT security according to DIN IEC 62443

To ensure safe operation, our systems are equipped with modern safety mechanisms. These and other measures help to ensure that industrial chemical reactors can be operated safely and efficiently.

These valves prevent the pressure in the reactor from rising above a safe level by discharging excess pressure.

Sensors and monitoring systems ensure that the temperature remains within safe limits. Automatic switch-off mechanisms can be activated in the event of deviations.

These systems prevent the reactor from operating if safety parameters are not met and thus protect against unwanted reactions.

Measures such as rupture discs that break at a certain pressure and explosion-proof enclosures minimize the risk of an explosion.

These monitor the ambient air for hazardous gases and trigger alarms or shut down the reactor if necessary.

Manual or automatic systems that can safely shut down the reactor in the event of an emergency.

Modern chemical reactors use advanced control systems that continuously monitor data and adjust operation to ensure maximum safety

Comprehensive concepts for explosion protection

In many chemical reaction processes, the handling of flammable substances is unavoidable, which is why explosion protection is so important. Our experts develop customized safety concepts for your specific applications that are tailored to your raw materials and production conditions. In doing so, we ensure that all relevant national and international regulations are complied with, such as the ATEX Directive 2014/34/EU, HazLoc (NFPA, NEC) and IECEx.

Our services in the field of explosion protection include:

  • Ignition source analysis and ignition hazard assessment
  • Assessment of explosion hazards when processing flammable substances (gases, vapors, liquids, dusts)
  • Evaluation of electrostatic ignition hazards

Your benefits with reaction technology from IFA Technology

With reactors for chemical production, you benefit from a wide range of advantages that make your production processes more efficient, safer and more economical:

Our systems make it possible to precisely control the reaction conditions, which leads to high product quality and increases the efficiency of your production.

Stainless steel and special coatings guarantee the longevity of the reactors, even under extreme reaction conditions and when handling aggressive chemicals.

A uniform mixture of reactants is ensured, which leads to consistent and reproducible results.

Our chemical reactors are equipped with pressure relief valves, emergency shutdowns and explosion protection systems to ensure safe operation.

From small laboratory reactors to large industrial production plants - our chemical reactors can be adapted to any production size.

Fields of application

Our chemical reactors are used in various industries and processes, including

  • Chemical production: Production of intermediate and end products such as basic chemicals and specialty chemicals.
  • Wood-based materials industry: Production of impregnating resins and glues for further processing in the wood industry.

Regardless of whether you operate a small batch production or a large-volume chemical production - with the industrial chemical reactors from IFA Technology you can optimize efficiency, safety and product quality in your production process.

Customized solutions for your requirements

Our chemical reactors are individually designed for your specific needs. We offer you a wide range of reactors for batch processes, continuous processes and special applications. Our aim is to provide you with a solution that can be perfectly integrated into your production chain and increase your productivity.

If you would like to find out more about our reactors for chemical production or require a customized solution for your production requirements, please do not hesitate to contact us. Please contact us at:

Contact ussales@ifa-technology.de

Frequently asked questions about chemical reactors

What are chemical reaction processes?

Chemical reaction processes are processes in which chemical substances react with each other to create new products. These reactions take place under specific conditions such as temperature, pressure and concentration and often require precise control to achieve the desired results. Chemical reactions are crucial in many industrial processes, whether in the production of chemicals or other specialized products.

Chemical reactors are specialized devices that enable these reactions to take place under controlled conditions. They ensure the precise control of parameters such as temperature, pressure, reaction time and mixing ratios in order to create optimal reaction conditions and produce the desired products with high efficiency and quality.

What safety measures are integrated in your chemical reactors?

Our chemical reactors are equipped with modern safety mechanisms, including pressure relief valves, temperature monitoring, safety interlocks, explosion protection systems and emergency shutdowns to ensure safe operation.

Do you offer customized solutions for specific applications?

Yes, we develop customized industrial chemical reactors that are precisely tailored to your specific process requirements and production sizes.

In which industries are your chemical reactors used?

Our chemical reactors are used in various industries, including chemical production and the wood-based materials industry.

More information

Sustainable use of resources and increased efficiency with innovative reaction systems 

Industiral reactiorsChemical industry
Wood based materials industryReferences